welding automation

Robatic automation

Sharptrax Technologies offers over 20 years of experience as a leader and innovator integrating automation and robotics for the welding industry.

We work with you from concept to completion, providing a fully functional, state of the art, turnkey solution and the edge over your competition. Besides our knowledge and experience in industrial automation systems for the welding and material handling by robotic Automation,Sharptrax has a reputation of listening to our client’s needs and building custom automation equipment that fits those needs, on time and on budget.

Plasma Transferred Arc Welding System

Sharptrax offers PTAW machines for all your Hardfacing applications.
It can be easily automated, providing a high degree of reproducibility.
PTA allows precise metering of metallic powder feed stocks.As a result a lesser quantity of material is used when compared to other traditional welding processes.
PTA permits precise control of important weld parameters i.e. powder feed rates, gas flow rates, amperage, voltage, and heat input, ensuring a high degree of consistency from lot to lot. Controlled heat input ensures weld dilutions that can be controlled from 5-7% in most cases.
PTA produces deposits of a given alloy that are tougher and more corrosion resistant then counterparts laid down by GTAW process. Weld deposits are characterized by very low levels of inclusions, oxides, and discontinuities.
PTA produces smooth deposits that significantly reduce the amount of post weld machining required.
PTA parameters can be adjusted to provide a variety of deposits in thicknesses from 1.2 to 2.5 mm.

Model Side Beam with Traverse Carriage/Column & Boom Type
Turn Table Capacity 250/500/1000/1500/2000 KG and More
Turn Table Speed 0.1 to 2 RPM (Variable)
Turn Table Control A.C Drive / D.C Drive
Torch Weaving Unit D.C Motor / stepper/Servo Controlled
PTA Torch 150/250/350 Amps ID/OD application
Water Chiller Unit 3000 Kcal/Hr
Powder Feeder Unit D.C/Servo Controlled
Control Panel PLC Based / CNC Based
Power Source Main Arc Power Source and Pilot Arc Power Source

Rotator

Our high quality and durable range of Conventional Rotators (Tank Turning Rolls) are manufactured from quality raw material and is in high demand by our clients spread across the globe. Available with self centering manual adjustment screws, our range can be availed at industry leading prices

Optional
Foot Control Pedal Anti-drift device

Features
Control Panel includes Power indicator, Speed adjustment, Table rotation forward / Reverse
Rollers padded with Polyurethane / Rubberized
Custom built Welding Rotators also available.

Model STR 5 STR 10 STR 20 STR 40 STR 60 STR 80 STR 100 STR 200
Capacity -Drive & Idler 5 Tons 10 Tons 20 Tons 40 Tons 60 Tons 80 Tons 100 Tons 200 Tons
Speed Range (mm/mim) 75 – 1200 75 – 1200 75 – 1200 75 – 1200 75 – 1200 75 – 1200 75 – 1200 75 – 1200
Vessel Diameter 150 - 3500 150 – 4000 200 – 4500 200 – 5000 250 – 5500 250 - 5500 500 – 7500 700 – 8000
Roller Diameter (mm) 250 325 350 400 500 580 580 650
Roller width (mm) 140 150 150 200 225 250 300 300

Welding Positioners

We offer excellent quality range of Welding Positioner (Manipulators) that are made from quality raw material. Widely used in various industrial applications, our range is available in the following specifications:

Features:
Control Panel includes Power indicator, Speed adjustment, Table rotation forward / Reverse
Motorized & Manual Tilting mechanism
Custom built Positioners also available.

Model STT 100 STT 250 STT 500 STT 1000 STT 2000 STT 5000 STT 10000 STT 20000
Model Rated load Capacity(Kgs) 100 kgs 250 kgs 500 kgs 1000 kgs 2000 kgs 5000 kgs 10000 kgs 20000 kgs
Center of Gravity 75 mm 100 mm 150 mm 150 mm 150 mm 300 mm 300 mm 300 mm
Eccentricity 50 mm 75 mm 100 mm 100 mm 150 mm 300 mm 300 mm 300 mm
Table Speed Range (R.P.M) 0.1 to 1.0 0.1 to 1.0 0.1 to 1.0 0.1 to 1.0 0.05 to 0.75 0.05 to 0.75 0.05 to 0.75 0.02 to 0.5
Table Diameter 400 mm 500 mm 750 mm 925 mm 1070 mm 1500 mm 1600 mm 2000 mm
Table Tilt 135 135 135 135 135 135 135 135
Table Slot & Bolt Size 8 mm 12 mm 14 mm 20 mm 20 mm 25 mm 25 mm 25 mm

Pull through welding Automation system

Sharptrax offers a indigineous range of beam line PEB industries at an economical affordable price and Best post sales support.
Sharptrax offers total solution for automatic and manual welding of beams.
Sharptrax beam line for PEB includes CNC cutting machine, Splice welder, Tack welder, Auto welder, GMAW machines, Arc welding machines.
Ideal Beam welding line for PEB industries and also Heavy Industries.
Provides comprehensive material handling system to support beam welding line.

Profile Welder

Profile Welder, the machine suits for all your cladding application, fully programmed servo based machine where we can set the 'weld' and 'no weld' for your critical cladding application. The Machine consists of Servo based column & Boom, Weaving unit, and Torch assembly.

The total weld cycle is programmed by teaching method by studying pre-determined weld area and its being synchronized with the rotation, the 'weld' and 'no-weld' area are precisely pre-programmed to achieve continuous welding without any manual intervention through Programmable Logic controller with servo based two axes system with oscillator. The system can be integrated with any welding sources & wire feeder combination to give consistent weld puddle.

MIG-Welding System

We offer extensive range of mig welding spm for typical jobs.
Various metal joints like circumferential or linear can be easily automated.
Fine weld bead and repeatability for each and every job can be easily achieved.
All the parameters like job rotation, weld voltage, weld current, torch position can be programmed in plc for different kind of jobs.

TIG- Linear Welding SPM

Sharptrax offers Linear TIG welding SPM for your wide range applications. Precise linear motion achieved ball screw and LM bush assembly. Constant and controlled linear motion gives good weld fusion and finish. Proper Job clamping is obtained by finger type mechanism through pneumatic cylinders.PLC based control panel used for more accurate and position control.Cold wire feeder also available as a filler material if required

SAW-Submerged Arc Welding

We offer wide range of Sub-merged Arc welding SPM for many applications.

  • Suitable welding for various materials and plate thicknesses, submerged arc welding is considered an economical, efficient process.
  • To achieve High productivity and smooth weld surface.
  • We provide flux recovery for suction reuse for continuous operation·
  • Applying sound expertise and creative insight can lead to less costly solutions.

Torch Weaving Unit (Welding Weaving Unit)

Sharptrax offers High precision Torch weaving unit for PTAW, TIG, MIG and SAW applications. Precise linear motion and durability achieved through standard LM bush/Linear bearing with ball screw transmission. Precise control of 0 – 40 MM width achieved through micro controller / PLC.

Available with DC / Stepper / servo motors. Our weaving units can be conveniently communicated and controlled from other PLC panels (0.05 to 0.10 in.) or higher. These can be deposited by a single pass at a rate of 1 kg/h up to 13 kg/h depending upon the torch, powder and application